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  1. SpearsPhotos

    Cat 400 Build

    Time to mount the tank, fuel filter and rig something for the throttle return spring. I had ordered a set of tank mounts but decided I would rather mount the tank across the bike instead of in line with it. Cut off the part that cradled the tank and will weld it to a new bracket. Took a...
  2. Throttle return

    Throttle return

  3. Fuel filter bracket

    Fuel filter bracket

  4. Tank bracket

    Tank bracket

  5. SpearsPhotos

    Cat 400 Build

    After looking at chain tensioners all over the internet and on this forum here is the design I came up with. It works really well. The first spring that I used was way too stiff. Once I got one that applied the right tension it worked great.
  6. SpearsPhotos

    Cat 400 Build

    Thanks jdblood202! :thumbsup:
  7. chain tensioner

    chain tensioner

  8. chain tensioner, clutch/brake cover

    chain tensioner, clutch/brake cover

  9. chain tensioner

    chain tensioner

  10. SpearsPhotos

    Cat 400 Build

    Well it wasn't as quick as it might seem Joker. I took pictures all along but am just now posting them. I ended up spending about a month to complete this project. I actually just finished the bike last week. I have been posting a few photos each day showing how I went about putting it together.
  11. SpearsPhotos

    Cat 400 Build

    Clutch/brake cover finished! Made from 1/8 inch steel scrap donated by a local fab shop. Next project...chain tensioner.
  12. Clutch/brake cover

    Clutch/brake cover

  13. Clutch/brake cover finished

    Clutch/brake cover finished

  14. Clutch/brake cover

    Clutch/brake cover

  15. Clutch/brake cover

    Clutch/brake cover

  16. SpearsPhotos

    Bonanza for a friend.. off-road BC1300

    Very nice! The swing arm design on that bike is awesome. Great job on the bike. :thumbsup:
  17. SpearsPhotos

    Cat 400 Build

    Up until now most of my time has been spent figuring out how to make this thing go. I guess stopping is probably pretty important as well. So I was going to go back with the original brake set up on the rear wheel. Made a little bracket to hold the cable and did the standard mod to the...
  18. Clutch/brake cover design

    Clutch/brake cover design

  19. Clutch/brake cover design

    Clutch/brake cover design

  20. Original brake set up

    Original brake set up

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