Sensation wheel spacer length for sprocket

#4
The material they used is a seamed tubular material with odd dimensions. It's similar to 3/8" black pipe.

LENGTH = 1.960"
O.D. = .665"
I.D. = .475 -.485"

I took other dimensions from this area just for the heck of it.:

Both these bolts are grade 2 on mine
SPROCKET BOLTS = 3ea. 3/8-16x3"
REAR AXLE BOLT 1ea. 5/8-11x7-1/2"

SPROCKET DIMENSIONS:

DESCRIPTION = 60T #35 CHAIN
THICKNESS .148"
I.D. = 1.755"
BOLT HOLES = .390"
SPROCKET BOLT PATTERN
ABOUT 3.245"-3.250" I GOT THIS DIMENSION BY MEASURING THE BOLT AND CENTER HOLES THEN MEASURING THE DIFFERENCE BETWEEN THEM AND COMPUTING THE CENTER-TO-CENTER OF THESE HOLES THEN MULTIPLYING BY TWO.

I think they were shooting for a 3.25" bolt circle, but when I measure these things I'm also measuring manufacturing errors along with 50 years of abuse.

The wheel bearings are stamped 1.375" x 5/8" x 7/16" (nominal, not actual dimensions.)

These bearings are easy to find and cheap to buy. I got all new solid ground, and fully sealed bearings with snap rings instead of stamped flanges for both wheels for $14 shipped. If you are trying to achieve a faithful restoration you can get the stamped ones even cheaper.

Any other dimension you need I'd be happy to supply.

Thanks,
Tom
P.S. Sorry for all the CAPS.
 
#5
One more set of dimensions from my back wheel. The spacers that center the wheel on the brake and keep the chain aligned come out when the wheel comes out.

I suspect mine are not original as they are made with material that has been cut with a tubing cutter and not deburred. My wheel is about 1/8" off-center as well.


These are the kind of little parts that get lost when a kid tears into something because they can fall out unnoticed and don't look like anything important.

The long spacer on mine is a bit crushed on the axis as well. So consider these rough or ballpark dimensions.

With that in mind, here are those dimensions.

MATERIAL = STEEL
O.D. = .750"
I.D. = .654"
WALL THICKNESS = .053"
LENGTH SPROCKET SIDE = .451"
LENGTH RIGHT SIDE = .822"

These could be made from .750" x .063 steel tubing Bolts are often slightly undersized, (my 5/8" axle bolts are .622") so it might slip right over the bolt. It would probably resist crushing better, too. I'm guessing that's what the factory did.

Thanks,
Tom
 
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