OK, I promised an update, and I have one. First, I have to say that I thought I'd get alot further along, but cutting and welding a frame is almost as hard as building one from scratch, especially when you see after you start that the frame is bent.
Look at the slope in the top tubes. Those should be straight :doah:
In my last update, I mentioned I couldn't just do a simple 12" extension. The reason is because I wanted a motor plate that sat inside the tubing, instead of the stock style where the motor plate extends outside the frame. With the big block being so....well....big, it's a tight squeeze. To fit the motor inside the frame and not hanging over, it had to sit inside the straight portion of the frame (as opposed to the tapered front portion. The problem is the length of the big block plus TAV means I was having interference with my 14" tall rear tire, even after a 12" stretch.
I didn't want to stretch more than 12" total, but I needed the straight section of the frame to be longer before it tapers at the front. Without having a bender die for this size tubing, I had to get resourceful. I had cut the stock handlebars off of the stock fork for this bike because I'm running BMX style bars. So I had 2 good almost 90 degree bends to work with.
So after a bunch of cutting, welding, sanding (cleaning the powdercoat and paint off of my donor tubing), here's where I'm at now.
I have to put the motor plate and tensioner bracket on, do a bit of touch up to the front tubes where I cut the stock motor plate away, then it will be ready to start bolting together.